Precision Machining
Machining
Acutec combines state of the art equipment with industry best practices to provide customers with on-time service and quality products.
Turning
Our 66 CNC Turning Centers support large diameter turning at close tolerance. Extensive resources of tooling, gaging, and quality machines enable Acutec machines to run at maximum productivity and maintain unmatched quality.
Milling
With fifteen vertical and nine horizontal machining centers, Acutec is established as a premier long and short run part milling facility in Northwestern Pennsylvania.
Lean Manufacturing
A leading proponent and user of this proven process, Acutec utilizes cellular manufacturing and everywhere from quoting to shipped product. Acutec ran a Lean Manufacturing Seminar at its own facilities for all National Tooling and Machining Association members in 2002.
Turning
We have turning capabilities from .250 diameter up to 16.5 inches in diameter. For turning up to 1.625 inches in diameter we can turn up to 27.5 inches long. We can bar feed material up to Ø2.75 and 12 feet long.
Our turning centers are supported with a large stock of tooling and gaging as well as by Coordinate Measuring Machines (CMM) and comparators on the shop floor.
Acutec has 66 CNC turning centers. Many of our turning centers are set up to run in cellular arrangements. We also have turning centers with live tooling and dual turrets for maximum productivity.
We can turn within .0005" tolerance and with RA finishes of 12. For parts under .0005" tolerance, we employ our own CNC honing and grinding in house. All programs are stored and transmitted via a shop-wide DNC connection system.
Acutec's 66 CNC Turning Centers Include:
- 1 Mazak 610 Multiplex
- 2 Mazak QT 6
- 2 Mazak QT 6T
- 1 Mazak QT-8
- 3 Mazak QT-10
- 5 Mazak QT 20
- 2 Mazak QT 20 HP
- 10 Mazak QT 100
- 13 Mazak QT 200
- 1 Mazak QT-200-II M
- 1 Mazak QT 200 MKY
- 5 Mazak QT 250 HP
- 1 Mazak QT 300
- 3 Mori Seiki SL 25
- 3 Mori Seiki SL-250
- 1 Mori Seiki CL-253B
- 1 Mori Seiki 300
- 1 Mori Seiki SL 300A/700
- 2 Mori Seiki NL1500
- 1 Mori Seiki NL1500Y
- 3 Mori Seiki NL2000MC/500
- 1 Mori Seiki NL2000Y
- 3 Mori Seiki NL2500
Milling
We have fifteen vertical and nine horizontal machining centers, most equipped with Renishaw touch probes.
We can machine in four axis and machine parts from .250 inches diameter to 20 inches diameter. Our machining centers are supported with a large stock of tooling and gaging as well as by Coordinate Measuring Machines (CMM) and comparators on the shop floor. Our Horizontal machining centers have automatic pallet changers.
All mill programs are stored and transmitted via a shop-wide DNC connection system.
Acutec's 15 CNC Vertical Machining Centers Include:
- 1 Haas VMC VF-1
- 1 Haas VMC VF-2 (with 4th axis)
- 3 Haas VMC VF-3 (with 4th axis)
- 1 Haas VMC VF-5 (with 4th axis)
- 5 Mori Seiki SV-50 or VN5000 (with 4th axis)
- 1 Mori Seiki MV-55/50
- 1 Mori Seiki SV-503B/40
- 1 Mori Seiki MV4000
- 1 Mori Seiki NMV5000 DCG (with 5th axis)
Acutec's 9 CNC Horizontal Machining Centers Include:
- 1 Mori Seiki SH-400
- 3 Mori Seiki SH-630
- 3 Mori Seiki NH5000
- 2 Mori Seiki NH 6300DCG/5000
Lean Manufacturing
Lean Manufacturing has rapidly become the mode of operation at Acutec Precision Machining. By utilizing the various concepts and tools provided by lean manufacturing, Acutec is maintaining a position on the leading edge of precision machining.
Large amounts of resources have been dedicated to "lean" throughout the entire organization and are utilized everywhere from quoting to the shipped product. A lean manufacturing department has been created which continually strives to refine processes to their most efficient levels. The results are allowing Acutec to provide customers with the service, quality and value needed to compete successfully. Acutec is fully committed to lean manufacturing and will become even more aggressive with it in the future.
Twenty Four Two Turn Cells
The Two Turn Cells provide Acutec with the means to handle a wide variety of production quantities. Large volume runs are handled quickly, usually with multiple operations run simultaneously. Small or medium runs flow through the cells quickly due to quick changeovers and other cell related benefits and very large volumes can be run on two machines at the same time. These cells are the offspring of cellular and lean manufacturing and are allowing Acutec to be extremely nimble at meeting various production requirements.